Chevrolet Cobalt Service & Repair Manual: Adjustments

These brakes have self-adjusting shoe mechanisms that ensure proper lining-to-drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the vehicle is moving rearward.
An initial adjustment is required after the brake shoes have been relined or replaced, or when the length of the adjusting screw has been changed during service operations.
Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent the automatic adjusters from functioning, thereby inducing low pedal heights. Should low pedal heights be encountered, it is recommended that numerous forward and reverse stops be made until satisfactory pedal height is obtained. If a low pedal condition cannot be corrected by making numerous reverse stops (provided the hydraulic system is free of air) it indicates that the self-adjusting mechanism is not functioning. It will be required to remove the brake drum, clean, free up and lubricate the adjusting mechanism. Then adjust the brakes as follows, ensuring the parking brake is fully released.

Service Brake

Brake adjustment cannot be performed with the drums installed. The following procedure is mandatory after new linings are installed, or when the length of the brake shoe adjusting screw has been changed.
1. With brake drums removed, position caliper to inside diameter of drum and tighten clamp screw, Fig. 1.
2. Position brake shoe end of caliper tool over brake shoes, Fig. 2.
3. Rotate gauge slightly around shoes to ensure gauge contacts linings at largest diameter.
4. Adjust brake shoes until outside diameter is .030 inch less than drum's inside diameter. If brake shoe must be backed off, hold adjuster lever away from adjuster screw, Fig. 3.

Parking Brake

On these brake systems, no adjustment is required. These models have a self-adjusting parking brake system and it should not be adjusted or modified in any way.
Fully applying and releasing the parking brake 4-6 times the system will perform its self-adjustment procedure.

Fig. 1 Brake drum measurement

Fig. 2 Brake shoe measurement

Fig. 3 Brake shoe adjustment

    Drum Brakes
    ...

    Brake Service
    Removal 1. Raise and support rear of vehicle, then remove tire and wheel assembly. 2. Mark drum and axle hub, then remove brake dr ...

    See also:

    Chevrolet Cobalt Service & Repair Manual. General Service
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