Chevrolet Cobalt Service & Repair Manual: Collision Inspection
Accident Regardless of Air Bag Deployment
| Proper operation of Supplemental
Inflatable Restraint (SIR) sensing system requires that any repairs to vehicle
structure return vehicle structure to original production configuration.
Not properly repairing vehicle structure could cause non-deployment of air
bag(s) in a frontal collision or deployment of air bag(s) for conditions
less severe than intended. |
| After any collision, inspect following
components as indicated. If you detect any damage, replace component. If
you detect any damage to mounting points or mounting hardware, repair component
or replace hardware as required. |
| 1. |
Inspect steering column for bending,
twisting, buckling or any type of damage. |
| 2. |
Inspect knee bolsters for bending,
twisting, buckling or any other type of damage. |
| 3. |
Inspect instrument panel brackets and
brace for bending, twisting, buckling or any other type of damage. |
| 4. |
Perform seat belt operational and functional
inspection. |
| 5. |
Inspect instrument panel cross vehicle
beam for bending, twisting, buckling or any other type of damage. |
| 6. |
Inspect instrument panel mounting points
and brackets for bending, twisting, buckling or any other type of
damage. |
| 7. |
Inspect seats and seat mounting points
for bending, twisting, buckling or any other type of damage. |
| 8. |
Inspect roof and headliner mounting
points. |
| 9. |
Inspect brake pedal for bending, twisting,
buckling or any type of damage. |
|
Accident w/Frontal Air Bag Deployment
Component Replacement
| After a collision involving air
bag deployment, replace following components: |
| 1. |
Driver steering wheel air bag. |
| 2. |
Passenger instrument panel air bag,
if deployed. |
| 3. |
Air bag control module, if DTC B0052
has been set and will not clear. |
| 4. |
Front and/or side impact sensors. |
| 5. |
Driver/passenger seat side air bag,
if deployed. |
| 6. |
Seat back cover if side seat air bag
is deployed. |
| 7. |
Driver/passenger seat belt anchor and/or
retractor pretensioners. |
|
Component Inspection
| Perform additional inspections
on following components: |
| 1. |
Inspect steering wheel air bag coil
and coil wiring pigtail for melting, scorching or other damage due
to excessive heat. |
| 2. |
Inspect mounting points or mounting
hardware for passenger instrument panel air bag, steering wheel
air bag, air bag control module, seat side air bag (if deployed)
and seat belt anchor and/or retractor pretensioners for any damage
and repair or replace each component as required. |
|
Accident w/Side Seat Air Bag Deployment
Component Replacement
| After a collision involving driver/passenger
side seat air bag deployment, replace following components: |
| 1. |
Left/right side impact sensors on side
of impact. |
| 2. |
Left/right roof rail air bag on side
of impact. |
| 3. |
Air bag control module, if DTC B0052
has been set and will not clear. |
| 4. |
Inflatable restraint seat belt anchor
and/or retractor pretensioner. |
| 5. |
Driver or passenger seat back cushion
cover replacement. |
| 6. |
Do not repair or replace seat stitching
or seams in seat back trim cover with an internal mounted seat side
air bag module. Replace complete seat back trim cover. |
|
Component Inspection
| Perform additional inspections
on following components: |
| 1. |
Inspect mounting points or mounting
hardware for side impact sensors and driver/passenger side seat
air bags on side of impact for any damage and repair or replace
each component as required. |
| 2. |
Inspect mounting points, mounting hardware,
headliner and trim pieces for left/right roof rail air bag on side
of impact for any damage and repair or replace each component as
required. |
| 3. |
Inspect mounting points or mounting
hardware for air bag control module and seat belt anchor and/or
retractor pretensioners for any damage and repair or replace each
component as required. |
| 4. |
Inspect seat cushion frame. |
| 5. |
Inspect seat recliner and cover, if
equipped. |
| 6. |
Inspect seat adjuster. |
| 7. |
Inspect seat back frame. |
| 8. |
Inspect door trim assembly. |
| 9. |
Inspect impacted seat cushion side
covers and switches. |
|
Accident w/Seat Belt Pretensioner Deployment Only
Component Replacement
| After a collision involving driver/passenger
seat belt retractor or anchor pretensioner deployment, replace following
components: |
| 1. |
Driver and passenger inflatable restraint
seat belt anchor pretensioner and/or retractor pretensioner. |
| 2. |
Air bag control module, if DTC B0052
has been set and will not clear. |
|
Component Inspection
| Perform additional inspections
for any damage and repair or replace each component as required on following
components. |
| 1. |
Inspect mounting points or mounting
hardware for air bag control module. |
| 2. |
Inspect mounting points or mounting
hardware for seat belt anchor pretensioners. |
| 3. |
Inspect mounting points or mounting
hardware for seat belt retractor pretensioners. |
|
Impact Sensor Replacement Guidelines
| The impact sensor replacement
policy requires replacing sensors in area of accident damage. Area of accident
damage is defined as portion of vehicle which is crushed, bent or damaged
due to a collision. An example of this would be a moderate collision where
front of vehicle impacts a object. If vehicle has an impact sensor mounted
forward of radiator, it must be replaced. |
| 1. |
Replace impact sensor whether or not
air bags have deployed. |
| 2. |
Replace impact sensor even if it appears
to be undamaged. |
| 3. |
Impact sensor damage which is not visible,
such as slight bending of mounting bracket or cuts in wire insulation,
can cause improper operation of SIR system. Do not try to determine
whether impact sensor is undamaged, replace impact sensor. Also,
if DTC indicates a fault impact sensor, replace impact sensor. |
|
Air Bag System
1.
Prior to disconnecting or servicing
any air bag components, disarm air bag system as outlined under
"Air Bag System Disarming & Armi ...
Refer to Fig. 1
for air bag component locations.
Fig. 1 Component locations ...
See also:
Chevrolet Cobalt Service & Repair Manual. 2007-10 Cobalt & G5
Warning: Gasoline or gasoline
vapors are highly flammable. A fire could occur if an ignition source is
present. Never drain or store gasoline or diesel fuel in an open container,
due to possibility of fire or explosion. Have a dry chemical (Class B) fire
extinguisher nearby.
...
Chevrolet Cobalt Owners Manual
Chevrolet Cobalt Service Manual
Precautions
Component Locations