Chevrolet Cobalt Service & Repair Manual: Differential Side Gear R&R
1. |
Remove the ten differential ring gear
bolts from the differential case. Discard the bolts, Fig.
1. |
2. |
Remove the differential ring gear from
the differential case. |
3. |
Remove the left, then the right differential
side bearing using special tool No. J-44379 (2), special tool No.
J-44381 (1), and a hydraulic press. Discard the bearing, Fig.
2. |
4. |
Remove the vehicle speed sensor (VSS)
ring, Fig. 3. |
5. |
Remove the following parts from the
differential case (7): The snap rings (1). Discard the snap rings.
The pinion shaft (6), the pinion gears (3), the pinion gear thrust
washers (2) The side gears (5), the side gear thrust washers (4),
Fig. 4. |
6. |
Reverse procedure to install. Torque
ring gear bolts to 68 ft. lbs. |
|

Fig. 1 Differential ring gear bolt replacement

Fig. 2 Differential side bearing replacement

Fig. 3 Vehicle speed sensor (VSS) ring replacement

Fig. 4 Differential side gear replacement
1.
Remove the wheel drive shaft from the
vehicle.
2.
Install the wheel drive shaft (2) into
a vise, Fig. 1
3 ...
Disassembly
When pinion gears are removed,
place final drive carrier into a clean transmission oil pan in order to
prevent losing needle bearings.
1.
...
See also:
Chevrolet Cobalt Owners Manual. Floor Console Fuse Block
The floor console fuse block is located on the
passenger side of the floor console behind the forward
panel. The panel has three clips. Pull the panel to
disconnect the three clips, and access the fuses.
Use the fuse puller to remove fuses.
...
Chevrolet Cobalt Owners Manual
Chevrolet Cobalt Service Manual