Chevrolet Cobalt Service & Repair Manual: Clutch, Replace
| 1. |
Evacuate system as outlined under "Refrigerant
Recovery" in "General Service" on main menu selection. |
| 2. |
Raise and support the vehicle. |
| 3. |
Remove righthand front fender inner
liner screws and pin type retainers, then the liner. |
| 4. |
Rotate drive belt tensioner counterclockwise
to release tensioner spring tension. |
| 6. |
Disconnect A/C compressor electrical
connector. |
| 7. |
Remove A/C compressor hoses from compressor,
Fig. 1, then seal hose opening. |
| 8. |
Remove and discard sealing washers. |
| 9. |
Remove compressor mounting bolts,
Fig. 2, then the compressor. |
| 10. |
Reverse procedure to install, noting
the following: |
| |
a. |
Torque compressor hoses to 12-15
ft. lbs. |
| |
b. |
Torque compressor mounting bolts
to 16 ft. lbs. |
| 11. |
Remove and discard compressor clutch
plate bolt. Use clutch drive plate bolt using clutch plate holding
tool No. J 37872, or equivalent, Fig. 3. |
| 12. |
Remove compressor clutch plate. |
| 13. |
Remove compressor pulley snap ring
using suitable snap ring pliers. |
| 14. |
Slide compressor pulley off of compressor. |
| 15. |
Remove compressor clutch coil snap
ring using suitable snap ring pliers. |
| 16. |
Slide compressor clutch coil off of
compressor. |
| 17. |
Carefully clean clutch plate bolt threads
with a M6 x 1.0 tap. Carefully blow out debris with compressed air. |
| 18. |
Slide compressor clutch coil onto compressor,
Fig. 4. |
| 19. |
Install compressor clutch coil snap
ring using suitable snap ring pliers. |
| 20. |
Place a small amount of oil on 0.016
inch air gap shim and place inside clutch drive plate. |
| 21. |
Install compressor clutch plate. |
| 22. |
Measure air gap between pulley and
drive plate, then adjust shims to achieve a 0.012-0.024 inch air
gap, Fig. 5. Ensure drive plate does not drag
against pulley when pulley is rotated. |
| 23. |
Make certain that new drive plate bolt
has colored adhesive on at least 5 threads. Install the clutch drive
plate bolt using clutch plate holding tool No. J 37872, or equivalent,
Fig. 3. |
| 24. |
Torque compressor clutch drive
plate bolt to 106 inch lbs. |
|
Fig. 1 A/C compressor hoses & seal removal
Fig. 2 Exploded view of compressor replacement
Fig. 3 Clutch plate holding tool & bolt installation
Fig. 4 Install dutch pulley onto compressor
Fig. 5 Compressor clutch air gap adjustment
1.
Evacuate system as outlined under "Refrigerant
Recovery" in "General Service" on main menu selection.
2.
Remove hi ...
See also:
Chevrolet Cobalt Owners Manual. Remote Keyless Entry (RKE) System Operation
The Remote Keyless Entry (RKE) transmitter functions
work up to 195 feet (60 m) away from the vehicle.
There are other conditions which can affect the
performance of the transmitter. See Remote Keyless
Entry (RKE) System.
With Remote Start Shown,
Without Remote Start
Similar
(Remote Vehic ...
Chevrolet Cobalt Owners Manual
Chevrolet Cobalt Service Manual
Compressor Pressure Relief Valve, Replace