Chevrolet Cobalt Service & Repair Manual: Front Side Door
Removal
| 1. |
Disable Supplemental Inflatable Restraint
(SIR) system. |
| 2. |
Disconnect battery ground. |
| 3. |
Remove panels and components, as required. |
| 4. |
Remove front side door check link bolt
(2), Fig. 1. |
| 5. |
Support door before removing hinge
bolts (1) & (3). |
| 6. |
Disconnect electrical connector, if
equipped. |
| 7. |
With aid of an assistant, remove door. |
|
Installation
| 1. |
Transfer components from factory door
to service door. |
| 2. |
With aid of an assistant, support door
and carefully position to vehicle and align hinges to hinge pillar. |
| 3. |
Install front side door hinge upper
bolts (1) and lower hinge bolts (3), Fig. 1. |
| 4. |
Torque bolt to 26 ft. lbs. |
| 5. |
Connect electrical connector. |
| 6. |
Install front side door check link
bolt. |
| 7. |
Torque bolt to 15 ft. lbs. |
| 8. |
Install panels and components. |
| 9. |
Enable Supplemental Inflatable Restraint
(SIR) system. |
| 10. |
Connect battery ground cable. |
|
Fig. 1 Front side door
Removal
1.
Lift and support vehicle.
2.
Remove tire and wheel assembly.
3.
Remove front wheelhouse liner retainer ...
Removal
1.
Remove panels and components.
2.
Remove front side door latch screws
(1), Fig. 1.
3.
Remove fron ...
Front Fender Liner
Front Side Door Latch